Tools and shop information: (with separate grinder, forge/anvil, and power hammer sections)

 

Safety:

Please read this link: Safety concerns for knifemakers

Material Safety Data Sheets

Toxic metals

Health hazards associated with welding/high heat

Metal Fume Fever

DO NOT MIX!

Ed the "Handyman"

How to discharge a capacitor

Dealing with static shock from machinery

 

Tools:

Equipment and processes 

Here are some ideas for a basic bladesmithing set up.

Setting up shop (anvil, forge and post vise)

Setting up shop 

Tutorial on Measurement and Layout

 

Anodizer:

Anodizer

MrTitanium Presents: How to build an anodizer for chump change

MrTitanium builds an anodizer

Anvils:

See "Forge/anvil information"

Band saws:

Band saw blade buying advice

4x6 Band saw:

Disclaimer

The 4x6 Bandsaw

Bandsaw Meltdown - Fire Hazard!

3/4HP Replacement Motor

Bi-metal Replacement Blade

Bandsaw Modifications

Holding Short or Odd Stock

Plywood Stand

Quick-change Table

L-Shaped Table Extension

Pulley and Belt Cover

4x6 Band saw information

Links to more 4x6 info  

Portable band saw information  (more info here, with mounting ideas)

Portable band saw bench mount 

Portable band saw mount

Brazing/Soldering:

The brazing book

Home made Soldering Station Venting System

Broaches:

Tang saw/broach, homemade 

More on hidden tang tools

Just a couple of more broaches

Charts, Tables and Conversions:

Bimjo's Grind Height Widget

Brinell and Vickers Hardness Scale and Tensile Strength Comparison Chart

Pulley And Belt Information Calculator

Pulleys and Belts

Steel Chart,  Conversions, Useful Charts, Links

Surface Speeds from wheel dimensions and RPM

Temperature conversion calculator

Tolerance Charts: Standard Shaft - Hole Fits

Unit conversion program

Unit converter

http://metalwebnews.com/ed.html - THE METAL WEB NEWS EDUCATIONAL & REFERENCE PAGE

Creating Large Diameter Holes Using Small Diameter Drills.

Calculator for creating Large Diameter Holes Using Small Diameter Drills.

Keyway Depth Information.

Cutting Depths for Woodruf Keys.

Machine Screw Drill Tables for Tap Sizes and Clearance Holes.

Locating Center Distances for Holes.

Bolt Circle Coordinates.

Miscellaneous Calculations.

Shops Warf Tables Index

Conversion Tables Wiha Tools.

Engineers Handbook

Science & Engineering Encyclopedia Science and engineering descriptions, equations, conversions, calculators and material data. Organized by A to Z, subject and interlinked.

Metric Conversion Table - Metric Conversions, Explanation and history of the metric system.

Drilling:

Drill chart – decimal equivalents. pipe tap sizes, and drill tap sizes

Drill cutting speeds

Tap/Drill sizes

Dust:

Cyclone Dust Collector Research

Dust box

Dust management 

Five Minute Paint Booth (might be a solution to grinding dust)

Homemade Cyclone Dust Collection System

Edge scribe:

Alex's Center Line Scribe

Edge scribe plans

Electrical:

AC Motors

Build your own electro-chemical marking device  

Electro-etching logos:

Build your own electro-chemical marking device  

Etching Tutorial and Etching Supplier Listing by Tracy Mickley

Help/tips on stencils and etching

Logo (Maker's mark) cleanup tips  

Stencil information

Electric motor control information

How to set up for variable speed  on a "Shoestring Budget "

Lesson variable speed motor adjustments

Lessons on electrical circuits 

Phase converter information
The Selection, Connection, Reversing and Repair of Electric Motors 

Files:

Excellent File Guide $12.99

Files - selecting and using

File Anti-rocking Device

File Guides and File Jigs -- A Primer...

File Information

File jigs

File sharpening services

Hints and Tricks on using File Guides and File Jigs...

Info about files

Make a "Small Screw" Holder for Filing or Grinding

Sawzall as a power file

Forges:

See "Forge/anvil information"

Glues:

Epoxies: Glue Wars - the battlefield is set

Epoxies: Glue wars

Epoxies: Glue Wars 2

Lessons learned from the "Glue Wars" (also see the "Spread sheet" link near the bottom)

Loctite Xtreme Repair Adhesive

Grinders:

See "Grinders" section below.

Hardness testing:

Build your own Hardness Tester!

Jigs:

Aly's grinding jig

Dovetail grinding jig  

Excellent File Guide $12.99

File Anti-rocking Device

File Guides and File Jigs -- A Primer...

File jigs

Grinding jig by Filip De Coene, knifemaker

Hidden tang guard clamp

Jigs

Knife bevel grinding jig  (using an angle grinder) – Langdon Wilson, Knifemangler

Make a "Small Screw" Holder for Filing or Grinding

Training wheels for knife grinding

Knife vise:

Cheapskate knife clamp

Knife maker's vise

Knife vise construction

Knife vise construction 

Knife vise construction

Lathe:

Mini-lathe:

Accessories  

Adjustments  

Capabilities   

Chucks   

Dial Indicators  

Features  
Getting Started   

Glossary    

Introduction  

Materials   

Modifications  

My Shop  

Operation   

Reviews    

Sieg Factory   

Tool Grinding   

Tuning    

Versions

Mini Lathe User's Guide

Steve Bedair's  9 x 20 Lathe Site

Leather working:

Making leather gouges

Simple, easy to make stitching pony

Machinist's info:

Machinist's forum

Machinist's Miscellaneous Information

Miscellaneous shop related links

Metalsmithing -  "how to" articles   8-6-2006 This site has dropped a lot of articles. Hopefully they will be put up again.

The Advanced Machinist, a practical and educational treatise, with illustrations.

Virtual Machine Shop

Marking; stamps, gravers, etching machines:

Custom tang stamps - Henry Evers

Custom knife stamps - Harper mfg.

Micro Stamp 

Making your own touch mark

Tools made from nails - graver and punch

Building An Electro-Etching Unit

Etch-O-Matic  (electro-chemical marking)

Electromark

Electro-Etcher plan

Mill:

Mini-Mill:

Accessories

Features   

Introduction    

Modifications  

Setup  

Versions

Mini Mill User's Guide .pdf

Miscellaneous:

Build a bench shear

Device for slack belt grinding on 4" x 36" machines

Hacksaw Information

How to Hot Blue you Knife Blades For Less than $75.00 By Wil Hurley

How to make a tumbler

Site with a lot of photos/info about machinery/tools used by blacksmiths (many homemade)

Tool rests

Useful tools you can make  

Ovens:

Build a Coating Curing Oven

Controller package for knifemakers

Homebuilt heat treatment oven (.pdf) 

Homemade oven/kiln  (more info)(even more info)

The New and Improved Lil' Bertha  

Photography:

Digital Photography How-To: Building a Light Tent

'No Frills' $75.00 home studio tent/lightbox

Photo Studio at home - The Rubbermaid diffuser

Power hammers:

see "Power hammers/presses information"

Presses:

Also see "Power hammers/presses information"

Homemade bottle jack press

Chris Crawford also has one on his site.

Todd Briggs's bottle jack press

One more bottle jack press

Rivet setter

Rivet setter

20 Ton Hydraulic Press plans for sale

Rust removal:

Electrolytic method of rust removal

Salt baths:

Salt baths

Salt pot design:

Controls

Salt pot pics

More on salt pot design by J. Loose - (use the "Studio"  link)

Tips & Techniques- Salt Pots

Salt pot controller information

Sanding:

Gaijin's Guide's Sanding Block System

Hand rubbing being a pain? can't get the flats as smooth as you want? Try this trick  - palm sander with micarta plate

Sanding blocks

Scrapers:

Fuller tool

Making a Sen, Short tutorial

Stabilizing:

A Workers View on Stabilization

Nelsonite 30B02 Wood Stabilizer

Stabilizing chamber

Stabilizing Recipe

Stabilizing Wood

The Budget Vacuum Pump

Wood Stabilizing Specialists

Surface grinders:

Homemade surface grinder

It is ALIIIVEEE......Jens Anso’s homemade surface grinder

Surface Grinder

Welding:

Homebuilt arc welder

Numbering system for welding electrodes  

US Army Theory of Welding and Application.pdf

US Navy - Welding Manual

Welding knowledge articles

Work bench:

Build Your Own Advanced Jewelers Bench

Build Your Own Basic Jewelers Bench

Work bench

Work bench

http://www.cs.wisc.edu/~bolo/workshop.html - Bench Makers and Plans and Notes (from a woodworking, but still applicable)

Bill's Claspy's Workbench -- inspired by Good, Fast, Cheap Bench

Building a Traditional Workbench

Alan Bierbaum Workbench Page 

Cliff's Bench Project

A Gallot and his shop (Klausz Bench)

Jeff Greef -- Wooden Vises from Scratch

Larry McVoy's workbench with combination end/tail vise

Le Bench

Parts for Scott Landis / Michael Fortune Tail Vise 

Simple but Sturdy Bench

Tage Frid-Like Workbench

WoodVise -- Shoulder, Front, Tail all in one!

Wooden Bench Dog

Workbenches .. many designs, building shoulder vises

Work Bench Designs -- A resource for woodworkers

 

 

Grinder information:__________________________________________________
 

Please read this link: Safety concerns for knifemakers

 

Photos of some commercial grinders that are available.

(courtesy of Alain Miville-Deschenes; http://www.amd.miville-deschenes.com)  


 

Bader grinders 

Bee grinders 

Burr King grinders 

Coote grinders 

DKG2X72 Super Knife grinder  

Dozier grinder 

Grizzly grinder - Search "G1015" - This is the baseline 2" x 72" entry level machine. It will need some work to the platen and it is difficult (but not impossible) to do hollow grinds with the stock 8" wheel because of motor clearance issues. If interested, WAIT FOR IT TO GO ON SALE. This happens about twice a year and is a much better deal. (see Modifications for the Grizzly G1015 grinder for improvements or "Tracking the Grizzly" to resolve tracking issues)

Hardcore grinder 

Herbst Knifemaking machines - Machines designed to enhance and combine the functionality of Batavia Engineering’s famous Cutlermatic, Mini-Cutlermatic and Discmatic
"Homemade" grinders ; photos, building info, and many links 

JL grinder 
Kalamazoo grinders
 

KMG grinders (also see: "The KMG grinder. my assessment and thoughts " by Ed Caffery and MAP (Multi Articulated Positioning) Arm for KMG Belt Grinder - Discussion and more photos here.)

Knut Lie (contact info) He now has a website; see the Suremak link below.

Maxi-Belt Grinder  

Multimatic grinder -

Multitool

Nordell belt grinder 

Ovation belt grinder - Japanese page; Translator (cut and paste the url; use the lower set of characters in the url drop down box for English)

Pro Cut II grinder May no longer be available 1-22-2007

Radius Master belt grinder

Simplatic Belt & Disc Grinder and Kit

Suremak Industries 2"x72" Knife Grinder

TG92 disc grinder

Thorinox Belt Grinders

Uncle Al grinder

Wilton Square wheel grinder  (also see: "Tricking out" the Wilton Square wheel grinder" by Ed Caffery)
Wolfmaster grinder 

 

Moving or rotary platens 

Pyroceramic platens 

Pyroceram

Sando non-spinning rotary platen

 

A comparison of  grit sizes of belts, wheels, stones and hones used in knifemaking, sharpening and woodworking.

Abrasive belt supply houses

Application chart and info on different abrasive sanding belts

Pulley And Belt Information Calculator

Pulleys and Belts

Surface Speeds from wheel dimensions and RPM

What belt grits to use?

 

Discussion on the merits of the higher end grinders

 

Some thoughts on grinders (as found on various knife related forums):
This is
Ed Caffery's response to the question "... would one of those little Delta 1x42 belt/disc grinders get me by for the first year or should I go ahead a buy something like a multitool? ": " The cheap part of me says that the 1x42" grinder will work, but the other side wants to tell you that if you can spring for a good 2x72" grinder, you'll never have to buy another one, and your learning curve will be cut considerably.
I still own that first Wilton Square wheel grinder that I purchased from Koval Knives....at that time it cost me $540 with shipping, brand new (guess it has been a while ). I've gone through a few contact wheels, and a few bearings, but she works as well today, as she did out of the box.

I think doing it by hand a few times will render benefits too. Remember, the machines won't do anything that you can't do by hand....all they do is save time. If I remember correctly, the first dozen or so knives I made were forged and finished all by hand."

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Craig Wilkins on the advantages/disadvantages of 2 and 3 wheel machines:

"I have noticed that some belt grinders have just 2 wheels while others have 3. What is the advantage of one over the other?

I will try to answer this one...

As stated, there are basically two types of grinders alluded to above, basically the Burr King and Hard Core grinders are of the two wheel variety, Rob Frinks's excellent KMG grinder and the Bader grinder are of the the "three wheel" variety.

I have used at different times a Burr King, Wilton, Bader and a Hard Core, I own a variable speed Hard Core grinder but to be fair and truthful about it, I bought it before I ever used any of the others. The Burr King was/is not available but is an excellent machine.

Two wheel setup - Burr King and Hard Core

Advantages:

Tracking is unsurpassed, smoothest machines on the market that I have used. Just a dream to use.

Disadvantages:

1) Attachment setup takes a very long time. Five to ten minutes if changing from the flat platen assy. to a hollow ground set up. (I may add that the flat platen assy. makes this in essence a three wheel set up) I have a 10 inch contact wheel. When going from it to the flat platen assy., the idler wheel had to be swapped out as well. The flat platen assy. requires an 8 inch idler, the 10 contact wheel requires a 6 inch idler. (Maybe THAT'S why I don't hollow grind very often!)

2) The belt on these type grinders are driven off of the contact wheel. When changing contact wheels (4 inch for flat platen assy., 8 or 10 inch or whatever for hollow grinding) the belt speed changes. For example, the belt is A LOT slower for flat grinding. Let's just say that the MAXIMUM speed is slower with a variable speed grinder when changing to a smaller contact wheel. How is this important? Slower speed equals slower grinding.

Three wheel grinders - KMG and Bader

Advantages:
1) Setup and assy. change out is a breeze, takes about 10 seconds max. (The flat platen assy. makes this a 4 wheel grinder in essence.)
2) Belt speed is constant - regardless of the assy. installed, it is driven off of the same drive wheel.

Disadvantages:
1) Does not track as well as a two wheel set up. Not as smooth.

From a personal perspective, if I were to buy another grinder after using some of the others, it would either be a KMG or another Hard Core. With the Hard Core, I would leave it set up in one set up only. This is the primary reason why I have a separate small wheel setup opposed to having the small wheel assy. that Hard Core has to offer.

One thing that I have found. I am spoiled with variable speed. To anyone that is in the market for a quality grinder, variable speed is worth every penny! From final finish to sharpening.

Now, after stating all of that, a friend of mine made his own grinder using a motor, round stock for the shaft, an idler assy he bought from one of the knife supply houses, pillow block bearings and a 10" Burr King contact wheel and is just as smooth as the Hard Core grinder I have. He spent less than $500 on it. Other than it not being variable speed, it is one of the finest setups I have ever seen. Granted, he can't change set ups but it is as smooth as silk!"

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Ed Caffery posted this on contact wheel durometer: "70 durometer is the standard that you will see on most commercially available contact wheels. It's what comes as standard equipment on all the usual grinders you see in a knifemaker's shop. (Bader, Burr-King, Square Wheel, etc.)

Contact wheels are a double edge sword.... too soft and it's easy to "wash out" your grind lines, and the wheel edges will become rounded in very short order. Too hard and the wheel leaves a terrible finish (both referring to smooth wheels) With serrated wheels, a softer wheel will remove stock faster, but will wear down quickly, a harder durometer serrated wheel will take material off about like a softer smooth wheel, but will last much longer and take much more abuse.

Generally the 70 durometer is about normal for most knifemakers. Top end you can achieve with most rubber compounds is 90 durometer. The rounding of corners isn't a big deal because most of us will put a slight radius on the wheel edges right out of the box.

I agree with Don, stay around 70 durometer max. and you'll be good all the way around."

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Gene Osborne on contact wheels: " Contact wheels are like tires on a car. Most people won't know the difference but a "driver" will.
Wheels first have to be balanced. The faster they go, the more critical this becomes. Unstable wheels WILL come apart.
Bearings or pillow blocks are needed if not mounted directly to the shaft. Plastic is not a good choice especially for fast machines.
The face must be smooth and round. This can be trued once on the machine. If it is not round, it will dig pits and ruts, bounce, and give poor grinds.
Hard face has no rubber.
Smooth face for finish grinding.
Serrated wheels for hogging metal.
Diameter controls the geometry of a hollow grind, most use large diameter wheels to give a flatter appearance. I use a 6" wheel for most hollow grinding because it gives a more dramatic hollow grind.
Lawn mower wheels are not recommended.
Casters can work, the best ones are from the medical world.
Most Americans don't mind driving on cheap tires, but the pro's want/need the best.
If your grinder does 80% of your work for you, why skimp there?"

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Bob Warner on variable speed:
"When you are working your way down the list of grits during