Tools and shop information:
(with separate grinder,
forge/anvil, and
power hammer sections)
Please
read this link:
Safety concerns for knifemakers
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Health hazards associated with welding/high heat
Dealing with static shock from machinery
Here are some ideas for a basic bladesmithing set up.
Setting up shop (anvil, forge and post vise)
Tutorial on Measurement and Layout
MrTitanium Presents: How to build an anodizer for chump change
Anvils:
Bandsaw Meltdown - Fire Hazard!
Portable band saw information (more info here, with mounting ideas)
Home made Soldering Station Venting System
Just a couple of more broaches
Charts, Tables and Conversions:
Brinell and Vickers Hardness Scale and Tensile Strength Comparison Chart
Pulley And Belt Information Calculator
Steel Chart, Conversions, Useful Charts, Links
Surface Speeds from wheel dimensions and RPM
Temperature conversion calculator
Tolerance Charts: Standard Shaft - Hole Fits
http://metalwebnews.com/ed.html - THE METAL WEB NEWS EDUCATIONAL & REFERENCE PAGE
Creating Large Diameter Holes Using Small Diameter Drills.
Calculator for creating Large Diameter Holes Using Small Diameter Drills.
Keyway Depth Information.
Cutting Depths for Woodruf Keys.
Machine Screw Drill Tables for Tap Sizes and Clearance Holes.
Locating Center Distances for Holes.
Conversion Tables Wiha Tools.
Science & Engineering Encyclopedia Science and engineering descriptions, equations, conversions, calculators and material data. Organized by A to Z, subject and interlinked.
Metric Conversion Table - Metric Conversions, Explanation and history of the metric system.
Drill chart – decimal equivalents. pipe tap sizes, and drill tap sizes
Cyclone Dust Collector Research
Five Minute Paint Booth (might be a solution to grinding dust)
Homemade Cyclone Dust Collection System
Build your own electro-chemical marking device
Electro-etching logos:
Build your own electro-chemical marking device
Etching Tutorial and Etching Supplier Listing by Tracy Mickley
Help/tips on stencils and etching
Electric motor control information
How to set up for variable speed on a "Shoestring Budget "
Lesson variable speed motor adjustments
Lessons on electrical circuits
Phase converter information
The Selection, Connection, Reversing and
Repair of Electric Motors
File Guides and File Jigs -- A Primer...
Hints and Tricks on using File Guides and File Jigs...
Make a "Small Screw" Holder for Filing or Grinding
Forges:
Epoxies: Glue Wars - the battlefield is set
Lessons learned from the "Glue Wars" (also see the "Spread sheet" link near the bottom)
Loctite Xtreme Repair Adhesive
Grinders:
See "Grinders" section below.
Build your own Hardness Tester!
File Guides and File Jigs -- A Primer...
Grinding jig by Filip De Coene, knifemaker
Knife bevel grinding jig (using an angle grinder) – Langdon Wilson, Knifemangler
Steve Bedair's 9 x 20 Lathe Site
Simple, easy to make stitching pony
Machinist's Miscellaneous Information
Miscellaneous shop related links
Metalsmithing - "how to" articles 8-6-2006 This site has dropped a lot of articles. Hopefully they will be put up again.
The Advanced Machinist, a practical and educational treatise, with illustrations.
Marking; stamps, gravers, etching machines:
Custom tang stamps - Henry Evers
Custom knife stamps - Harper mfg.
Tools made from nails - graver and punch
Building
An Electro-Etching Unit ![]()
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Etch-O-Matic (electro-chemical marking)
Mill:
Device for slack belt grinding on 4" x 36" machines
How to Hot Blue you Knife Blades For Less than $75.00 By Wil Hurley
Site with a lot of photos/info about machinery/tools used by blacksmiths (many homemade)
Controller package for knifemakers
Homebuilt heat treatment oven (.pdf)
Homemade oven/kiln (more info), (even more info)
The New and Improved Lil' Bertha
Digital Photography How-To: Building a Light Tent
'No Frills' $75.00 home studio tent/lightbox
Photo Studio at home - The Rubbermaid diffuser
Power hammers:
see "Power hammers/presses information"
Also see "Power hammers/presses information"
Chris Crawford also has one on his site.
Todd Briggs's bottle jack press
20 Ton Hydraulic Press plans for sale
Electrolytic method of rust removal
More on salt pot design by J. Loose - (use the "Studio" link)
Salt pot controller information
Gaijin's Guide's Sanding Block System
Hand rubbing being a pain? can't get the flats as smooth as you want? Try this trick - palm sander with micarta plate
A Workers View on Stabilization
Nelsonite 30B02 Wood Stabilizer
It is ALIIIVEEE......Jens Anso’s homemade surface grinder
Numbering system for welding electrodes
US Army Theory of Welding and Application.pdf
Build Your Own Advanced Jewelers Bench
Build Your Own Basic Jewelers Bench
http://www.cs.wisc.edu/~bolo/workshop.html - Bench Makers and Plans and Notes (from a woodworking, but still applicable)
Bill's Claspy's Workbench -- inspired by Good, Fast, Cheap Bench
Building a Traditional Workbench
A Gallot and his shop (Klausz Bench)
Jeff Greef -- Wooden Vises from Scratch
Larry McVoy's workbench with combination end/tail vise
Parts for Scott Landis / Michael Fortune Tail Vise
WoodVise -- Shoulder, Front, Tail all in one!
Workbenches .. many designs, building shoulder vises
Work Bench Designs -- A resource for woodworkers
Grinder
information:__________________________________________________
Please
read this link:
Safety concerns for knifemakers
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Photos of some commercial grinders that are available.
(courtesy
of Alain Miville-Deschenes;
http://www.amd.miville-deschenes.com)

Grizzly grinder - Search "G1015" - This is the baseline 2" x 72" entry level machine. It will need some work to the platen and it is difficult (but not impossible) to do hollow grinds with the stock 8" wheel because of motor clearance issues. If interested, WAIT FOR IT TO GO ON SALE. This happens about twice a year and is a much better deal. (see Modifications for the Grizzly G1015 grinder for improvements or "Tracking the Grizzly" to resolve tracking issues)
Herbst Knifemaking machines -
Machines designed to enhance
and combine the functionality of Batavia Engineering’s famous Cutlermatic, Mini-Cutlermatic
and Discmatic
"Homemade" grinders ;
photos, building info, and many links ![]()
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KMG grinders (also see: "The KMG grinder. my assessment and thoughts " by Ed Caffery and MAP (Multi Articulated Positioning) Arm for KMG Belt Grinder - Discussion and more photos here.)
Knut Lie (contact info) He now has a website; see the Suremak link below.
Ovation belt grinder - Japanese page; Translator (cut and paste the url; use the lower set of characters in the url drop down box for English)
Pro Cut II grinder May no longer be available 1-22-2007
Simplatic Belt & Disc Grinder and Kit
Suremak Industries 2"x72" Knife Grinder
Wilton Square wheel grinder (also
see:
"Tricking out" the Wilton Square wheel
grinder" by Ed Caffery)
Wolfmaster grinder
Sando non-spinning rotary platen
Application chart and info on different abrasive sanding belts
Pulley And Belt Information Calculator
Surface Speeds from wheel dimensions and RPM
Discussion
on the merits of the higher end grinders
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Some thoughts on grinders
(as found on various knife related forums):
This is
Ed Caffery's
response to the question "... would one of those little Delta 1x42
belt/disc grinders get me by for the first year or should I go ahead a buy
something like a multitool? ":
" The
cheap part of me says that the 1x42" grinder will work, but the other side wants
to tell you that if you can spring for a good 2x72" grinder, you'll never have
to buy another one, and your learning curve will be cut considerably.
I still own that first Wilton Square
wheel grinder that I purchased from Koval Knives....at that time it cost me $540
with shipping, brand new (guess it has been a while
).
I've gone through a few contact
wheels, and a few bearings, but she works as well today, as she did out of the
box.
I think doing it by hand a few times
will render benefits too.
Remember, the machines won't do anything that you can't do by hand....all they
do is save time. If I remember correctly, the first dozen or so knives I
made were forged and finished all by hand."
_______________________________________________________________________________________________________
Craig Wilkins on the advantages/disadvantages of 2 and 3 wheel machines:
"I have noticed that some belt grinders have just 2 wheels while others have 3. What is the advantage of one over the other?
I will try to answer this one...
As stated, there are basically two types of grinders alluded to above, basically
the Burr King and Hard Core grinders are of the two
wheel variety, Rob Frinks's excellent KMG grinder and the Bader grinder
are of the the "three wheel" variety.
I have used at different times a Burr King, Wilton, Bader and a Hard Core, I own
a variable speed Hard Core grinder but to be fair and truthful about it, I
bought it before I ever used any of the others. The Burr King was/is not
available but is an excellent machine.
Two wheel setup - Burr King and Hard Core
Advantages:
Tracking is unsurpassed, smoothest machines on the market that I have used. Just
a dream to use.
Disadvantages:
1) Attachment setup takes a very long time. Five to ten minutes if changing from
the flat platen assy. to a hollow ground set up. (I may add that the flat platen
assy. makes this in essence a three wheel set up)
I have a 10 inch contact
wheel. When going from it to the flat platen assy., the idler
wheel had to be swapped out as well. The flat
platen assy. requires an 8 inch idler, the 10 contact
wheel requires a 6 inch idler. (Maybe THAT'S why
I don't hollow grind very often!)
2) The belt on these type grinders are driven off
of the contact wheel.
When changing contact wheels (4 inch for flat
platen assy., 8 or 10 inch or whatever for hollow grinding) the belt speed
changes. For example, the belt is A LOT slower for flat grinding. Let's just say
that the MAXIMUM speed is slower with a variable speed grinder when changing to
a smaller contact wheel.
How is this important? Slower speed equals slower grinding.
Three wheel grinders - KMG and Bader
Advantages:
1) Setup and assy. change out is a breeze, takes about 10 seconds max. (The flat
platen assy. makes this a 4 wheel grinder in
essence.)
2) Belt speed is constant - regardless of the assy. installed, it is driven off
of the same drive wheel.
Disadvantages:
1) Does not track as well as a two wheel set up.
Not as smooth.
From a personal perspective, if I were to buy another grinder after using some
of the others, it would either be a KMG or another Hard Core. With the Hard
Core, I would leave it set up in one set up only. This is the primary reason why
I have a separate small wheel setup opposed to
having the small wheel assy. that Hard Core has
to offer.
One thing that I have found. I am spoiled with variable speed. To anyone that is
in the market for a quality grinder, variable speed is worth every penny! From
final finish to sharpening.
Now, after stating all of that, a friend of mine made his own grinder using a
motor, round stock for the shaft, an idler assy he bought from one of the knife
supply houses, pillow block bearings and a 10" Burr King
contact wheel and is just as smooth as the
Hard Core grinder I have. He spent less than $500 on it. Other than it not being
variable speed, it is one of the finest setups I have ever seen. Granted, he
can't change set ups but it is as smooth as silk!"
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Ed
Caffery posted this on
contact wheel durometer:
"70 durometer is the standard that you will see on most commercially
available contact wheels. It's what comes as
standard equipment on all the usual grinders you see in a knifemaker's shop.
(Bader, Burr-King, Square Wheel, etc.)
Contact wheels are a double edge sword.... too
soft and it's easy to "wash out" your grind lines, and the
wheel edges will become rounded in very short
order. Too hard and the wheel leaves a terrible
finish (both referring to smooth wheels) With
serrated wheels, a softer
wheel will remove stock faster, but will wear down quickly, a harder
durometer serrated wheel
will take material off about like a softer smooth
wheel, but will last much longer and take much
more abuse.
Generally the 70 durometer is about normal for most knifemakers. Top end you can
achieve with most rubber compounds is 90 durometer. The rounding of corners
isn't a big deal because most of us will put a slight radius on the
wheel edges right out of the box.
I agree with Don, stay around 70 durometer max. and you'll be good all the way
around."
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Gene Osborne
on contact wheels: " Contact wheels are like tires
on a car. Most people won't know the difference but a "driver" will.
Wheels first have to be balanced. The faster they go, the more critical this
becomes. Unstable wheels WILL come apart.
Bearings or pillow blocks are needed if not mounted directly to the shaft.
Plastic is not a good choice especially for fast machines.
The face must be smooth and round. This can be trued once on the machine. If it
is not round, it will dig pits and ruts, bounce, and give poor grinds.
Hard face has no rubber.
Smooth face for finish grinding.
Serrated wheels for hogging metal.
Diameter controls the geometry of a hollow grind, most use large diameter wheels
to give a flatter appearance. I use a 6" wheel for most hollow grinding because
it gives a more dramatic hollow grind.
Lawn mower wheels are not recommended.
Casters can work, the best ones are from the medical world.
Most Americans don't mind driving on cheap tires, but the pro's want/need the
best.
If your grinder does 80% of your work for you, why skimp there?"
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Bob Warner
on
variable speed:
"When you are working your way down the list of grits during